Forpack
Precision-Engineered PET Bottle Manufacturer
Forpack Plastic delivers precision-engineered PET bottle solutions for cosmetics, personal care, and household products from its Shanghai manufacturing facility. Established in 2010, Forpack has built expertise in advanced PET container technology, producing everything from ultra-thin 0.4mm wall bottles to thick-walled specialty packaging exceeding 2.5mm.
With over 100 specialized employees, 1,000+ product development projects completed, and annual production capacity of 40 million units, Forpack serves leading global brands and is a Unilever-certified facility. From concept through production, Forpack's technical precision and integrated decoration capabilities support brands seeking reliable, cost-effective PET packaging tailored to their specifications.
About Us
- Manufacturing Locations
- Shanghai, China
- HQ Locations
- Shanghai, China
Certifications & Recognitions
Available Services
- PET molding and technical expertise
- In-house automated printing, stamping, and labeling
- Custom tooling and design
Our Expertise
- Needle-valve hot runner injection molding
- Automated in-house decoration
- Ultra-thin and thick-walled PET bottles
Complete PET Packaging Solutions and Services
Forpack provides end-to-end PET packaging capabilities spanning design, tooling development, blow molding, injection molding, and automated decoration. Specializing in technically challenging applications—including ultra-thin wall construction and thick-walled specialty bottles—Forpack manufactures PET containers for cosmetics, shampoo, body care, household cleaners, and more.
Our Zero-Defect Quality Philosophy
Quality defines every aspect of Forpack's manufacturing process. With comprehensive inspection protocols at each production stage and a team of 100+ specialists collaborating across departments, Forpack maintains zero-defect quality standards from raw material receipt through final packaging.
This rigorous approach ensures consistent product quality and reliable delivery performance that international brands depend on for their packaging supply chains.
Rapid Response Custom PET Development
Forpack's custom packaging services deliver rapid turnaround from concept to production-ready PET bottles. With in-house mold design and manufacturing capabilities, our engineering team develops complex geometries, optimizes wall thickness performance, and integrates decoration requirements efficiently.
Operating 24/7 with two-shift production schedules ensures consistent capacity and fast lead times. Whether developing ultra-lightweight bottles for cost efficiency or thick-walled premium packaging for luxury positioning, Forpack's zero-defect quality commitment and comprehensive after-sales support streamline development timelines while maintaining rigorous quality standards throughout every production stage.
Thick-Walled PET Bottles for Premium Applications
Forpack's thick-walled PET bottle technology produces containers with wall thicknesses exceeding 2.5mm, delivering the substantial weight and premium tactile experience luxury brands require. This specialized manufacturing capability supports complex geometries and difficult-to-mold specialty shapes while maintaining PET's clarity, recyclability, and cost advantages over glass alternatives. The technology enables cosmetics and personal care brands to achieve elevated perceived value through packaging structure alone - combining manufacturing efficiency with premium positioning in competitive beauty markets.
Browse our PET bottles
Advanced PET Manufacturing Capabilities
Forpack combines proven expertise with continuous innovation to deliver high-performance PET packaging solutions for global beauty and homecare brands.
Advanced PET Technology
We manufacture complex geometries and thick-walled containers (up to 2.5mm+ wall thickness) for specialized applications requiring enhanced rigidity and premium aesthetics.
Continuous Process Innovation
Through ongoing investment in blow molding technology and process optimization, we consistently push the boundaries of PET manufacturing—delivering enhanced performance, improved material efficiency, and innovative solutions that meet evolving market demands.
Trusted by Global Brands
We achieved Unilever partner qualification in 2019 and continues to serve international beauty and homecare brands with scalable, reliable packaging solutions.
Ultra-Lightweight Squeezable PET Bottles
We manufacture ultra-lightweight PET bottles with wall thicknesses down to 0.4mm, delivering 45g unit weight even at up to 1200ml capacity. For beauty and homecare brands, this translates to meaningful plastic reduction, lower freight costs, and improved sustainability — all without sacrificing the durability your products demand on shelf. Creating squeezable PET bottles requires precise blow molding control and advanced process parameters. Trust Forpack's experience of delivering PET manufacturing excellence for over a decade to deliver the quality, consistency, and innovation your brand needs.
Needle-Valve Hot Runner Injection Molding
Forpack's needle-valve hot runner injection molding system delivers precision closure manufacturing while eliminating 30-60% of plastic waste compared to conventional cold runner methods. By maintaining continuous molten plastic flow directly to mold cavities, the technology reduces material consumption, shortens production cycles, and cuts energy use per part. Multi-cavity configurations produce consistent, high-quality closures at scale with minimal gate marks—combining aesthetic excellence, functional precision, and measurable waste reduction across millions of units annually.
Browse our catalogForpack's Commitment to Sustainability
Forpack integrates resource efficiency throughout PET bottle manufacturing, prioritizing material reduction, production optimization, and integrated workflows that minimize waste and transportation. Ultra-thin wall technology demonstrates how engineering precision directly reduces plastic consumption, while thick-wall capabilities offer durable alternatives to multi-material or non-recyclable formats. Forpack's one-stop production model—combining molding and decoration—eliminates redundant shipping and handling, supporting brands seeking manufacturing partners aligned with efficiency and waste reduction objectives.
Lightweight PET Bottle Solutions
Forpack's ultra-thin PET technology significantly reduces material consumption per bottle, cutting plastic usage while maintaining structural performance. Bottles weighing as little as 45g for large formats deliver measurable sustainability improvements—reducing both raw material demand and transportation emissions across supply chains. This engineering approach translates technical capability directly into environmental benefit.
Recyclable PET Material
PET offers full recyclability through established collection and reprocessing infrastructure, supporting circular economy objectives when properly managed. Forpack's mono-material PET bottles simplify end-of-life sorting and recycling compared to multi-component packaging, enabling brands to specify containers compatible with existing recycling systems while meeting consumer expectations for sustainable packaging choices.